Bench Grinder Cutting Disc
High-Performance Bench Grinder Cutting Disc for Precision Metal Cutting Applications
Bench Grinder Cutting Disc is a high-performance, resin-bonded abrasive wheel specifically engineered for heavy-duty bench grinder machines. Designed to deliver superior precision, it is widely utilized for cutting, grooving, profiling, and trimming a diverse range of metals and industrial alloys.
Featuring an advanced structurally balanced composition, high cutting efficiency, and exceptional wear resistance, this cutting wheel stands as an essential industrial consumable across metal fabrication, machinery maintenance, and professional workshops worldwide.
Technical Specifications & Dimensions
We offer an extensive selection of standard sizes alongside flexible customized specifications to match your exact market demands.
|
Outer Diameter |
Thickness Range |
Bore Diameter |
Max Operating Speed |
Available Material Type |
|
100 mm (4 inch) |
1.0 mm – 3.0 mm |
16.00 mm |
80 m/s |
Aluminum Oxide / Silicon Carbide |
|
125 mm (5 inch) |
1.0 mm – 3.0 mm |
22.23 mm |
80 m/s |
Aluminum Oxide / Silicon Carbide |
|
150 mm (6 inch) |
1.6 mm – 3.2 mm |
20.00 mm / 22.23 mm |
80 m/s |
Aluminum Oxide / Silicon Carbide |
|
180 mm (7 inch) |
1.6 mm – 3.2 mm |
22.23 mm |
80 m/s |
Aluminum Oxide / Silicon Carbide |
|
200 mm (8 inch) |
2.0 mm – 3.2 mm |
22.23 mm / 32.00 mm |
80 m/s |
Aluminum Oxide / Silicon Carbide |
Key Features & Benefits
Superior Cutting Efficiency: Delivers rapid cutting speeds with smooth, burr-free, and clean cutting edges, drastically reducing secondary processing time.
Optimized Dynamic Balance: Engineered for high-speed bench grinder rotation, ensuring minimal vibration, less machine wear, and high operator comfort.
Extended Service Life: Formulated with premium abrasive grains and premium bonding materials to provide maximum wear resistance under intense friction.
Low Heat Generation: Advanced thermal dissipation technology minimizes heat buildup, protecting the workpiece from thermal discoloration or burning.
Maximum Safety Standard: Reinforced with multi-layer high-tensile fiberglass mesh to ensure stability and structural integrity under maximum RPM conditions.
Heavy-duty Industrial Design: Purpose-built to withstand continuous, high-intensity operations in demanding factory environments.
Our cutting discs are manufactured utilizing premium raw materials and cutting-edge industrial pressing processes:
Premium Abrasive Grains: High-grade Aluminum Oxide (A) for steel and ferrous metals; Silicon Carbide (C) for non-ferrous metals, stone, and cast iron.
Reinforced Bond Type: High-strength phenolic resin bond matrix designed to withstand high mechanical stress.
Safety Architecture: Dual or multi-layer heavy-duty fiberglass mesh layers embedded internally to prevent breakage during high-speed operation.
Manufacturing Craft: Computerized multi-layer pressing followed by strictly controlled temperature curing ovens to guarantee consistent density.
Industrial Applications
Our bench grinder cutting wheels are widely implemented in the following industrial sectors:
Metal Fabrication Workshops
General cutting of steel bars, pipes, angles, and sheets.
Steel Structure Processing
Heavy-duty cutting for industrial building frames and infrastructure components.
Hardware Manufacturing
Precise trimming and shaping during bulk hardware tool production.
Machinery Maintenance & Repair
On-site cutting of rusted bolts, shafts, and worn mechanical components.
Automotive Aftermarket
Custom cutting and modification of vehicle body parts and exhaust systems.
Tool & Die Production
Rough shaping of high-hardness alloy steels before finishing.
Factory Edge & Manufacturing Advantages
Automated Consistency
Produced on advanced automated pressing lines, eliminating human error and ensuring uniform hardness across batches.
100% Dynamic Balance Inspection
Each production run undergoes rigorous computer-aided balance testing to eliminate runout.
High Efficiency, Low Loss
Engineered to optimize the ratio of material removed to wheel wear, lowering the overall cost per cut.
Reliable Monthly Output
Stable high-volume manufacturing capacity guarantees on-time delivery even during peak shipping seasons.
We implement a multi-stage quality control protocol to guarantee that every disc leaving our facility meets strict international safety standards:
Raw Material Audit: Comprehensive inspection of abrasive grit purity, resin moisture content, and fiberglass tensile strength prior to mixing.
In-Line Process Testing: Regular weight and thickness uniformity checks during the automated pressing phase.
High-Speed Destructive Testing: Random sampling from every batch for over-speed rotation safety tests to check the bursting point.
Real-World Cutting Evaluation: Performance tests conducted on actual stainless steel and carbon steel bars to monitor cutting speed and wear ratios.
Final Optical Inspection: Visual and dimensional inspection before final moisture-proof packaging.
Comprehensive OEM / ODM Services
We provide global distributors, importers, and brand owners with flexible private label solutions to build local market equity:
Private Label Printing
Custom-designed center labels featuring your logo, safety warnings, and barcodes.
Tailored Packaging Solutions
Choice of plastic boxes, metal tins, or inner color boxes designed according to your branding guidelines.
Formula Customization
Adjustment of aggressiveness or longevity formulas to match specific local market preferences (e.g., specializing in stainless steel vs. cast iron).
Export Carton Customization
High-strength corrugated shipping cartons printed with your specific shipping marks and brand layout.