Flap Disc

Your Professional Flap Disc Supplier

 

Zhejiang Wanna Industry&Trade Co.,Ltd (TBAW) was established in 1995, As one of the leading abrasive manufacturers in China.


Zhejiang Wanna Abrasive company mainly produces resin bond Cutting Wheels, Grinding Wheels, Flap Disc and Velcro Disc which are applied to cut-off,grinding and polishing.

 

Why Choose Us

Production Equipment

We have 4 tunnel kilns which controlled by computer. Automatic tunnel kiln will make the quality more the quality more stable and color more consistent.

Quality Services

Our sales team will be in charge of customer service. If there’re any questions about products, you will not only get a quick response from us but also track the process of planning, production, QC, shipment in different stages.

Well-Experienced

As one of the leading abrasive manufacturers in China, we have accumulated a strong and good market trust as well as great customer satisfication over the past two decades.

 

Benefits of Flap Disc
 

Excellent versatility

Flap discs allow you to grind, bend and finish with a single tool. They are ideal for applications from woodworking to concrete grinding or finishing.

Improved maneuverability

A flap disc is a lightweight and easy-to-use solution, allowing grinders to complete tasks faster and more accurately.

Reduced noise and vibration

Worker safety and comfort are paramount in environments requiring abrasive materials. Abrasive flap discs are quieter and vibrate less, making them safer and more comfortable for your team.

Extended operating life

Flap discs require less change over time and remain functional after the flaps wear, which means a longer operating life. This durability results in long-term cost savings..

 

What Types of Flap Discs Do We Have?

Long Life Sanding Flap
A flap disc is an abrasive disc designed to work with angle grinders and die grinders. They are made up of overlapping coated abrasive flaps attached radially to a backing plate often made up of fiberglass or plastic and featuring either an open center hole, screw on-screw off hub, or quick change attachment.

 

Flap Inox
Flap Inox is a versatile abrasive flap disc that is made from stainless steel, providing an exceptional level of resistance to corrosion and wear. It is specifically designed for use in the metal fabrication, construction, and manufacturing industries to grind, finish, and polish a range of materials including stainless steel, aluminum, and other metals.

 

Zirconium Disc
One of the main advantages of our zirconium discs is their high-temperature resistance. Zirconium is a highly stable material that can withstand high temperatures without degrading or losing its structural integrity. This makes our discs ideal for use in high-temperature applications such as heat exchangers, furnaces, and other high-temperature industrial processes.

 

4.5 Inch Flap Disc
Our 4.5 Inch Flap Disc is made from high-quality abrasive materials that are specially designed for long-lasting durability and exceptional performance. The disc's abrasive material is made from high-quality zirconia alumina, which is a type of synthetic abrasive that is well-known for its superior performance in grinding and sanding applications. It offers excellent cutting power and is highly efficient at removing material quickly, making it ideal for various industrial applications.

 

How To Use Flap Disc Safely And Efficiently

 

Working Angle And Pressure

 

Operate the flap disc at an angle between 2°and 15°for type 27 or 15° and 25° for type 29.
Do not exceed those angles to ensure an efficient and safe application.


Apply the optimal pressure by letting the rotational speed of the flap disc do the work.


Applying excessive pressure that bends the outer edge of the flap disc leads to premature wear and decreased tool life.

4.5 Inch Flap Disc
Best Flap Disc For Aluminum

Proper Operational Speed

 

For optimal performance, move the flap disc along the surface slowly and steadily allowing the rotation of the flap disc to do the work.


Do not move the flap disc too quickly, nor aggressively back and forth. This will decrease its performance and provide a rougher surface finish.


Faster does not equal better when it comes to flap discs.

Proper Trimming

 

Incorrect trimming can damage the flap disc. Some rules of thumb are:


Never trim at a 90°angle since this increases the risk of kickback.


Trim on secure sharp edges only.


Gently guide the backing of the flap disc towards the cutting edge.


Slightly angle your grinder between 15 and 25 degrees and, once the adhesive begins to appear, lower your angle, and stop trimming.


Unveil ¼” (6 mm) of new overhang at a time.


DO NOT trim the backing more than the recommended number of times as it will damage the structural integrity of the backing.

5 inch 60# flap disc for metal-02

 

How Should I Handle And Store The Flap Disc?

 

All flap discs are fragile. They should be handled with care. As the background is a hard disk, this will make flap disc used with an extra life.


Flap discs should be stored on a flat, rigid surface, avoiding damp and frost or wide variation in temperature. The foam spacer inside will keep dry and flexible in this way, and more suited for producing a smooth finish to curved surfaces.


Use the oldest discs (on “first-in, first-out” basis). Old flap disc has a shorter life than new, it is a good way to take advantage of using them this way.

 

 

FAQ

 

Q: How long do flap discs last?

A: When used properly, a flap disc can essentially be used until the cloth is almost completely worn down to the back plate. In general, flap discs are designed for use on right-angle grinders at angles from 5 to 35 degrees.

Q: Can you clean a flap disc?

A: Blowing with Compressed Air. Compressed air is an excellent choice for cleaning light debris and dust from flap discs. It works best for discs used on wood or surfaces that generate fine particles.

Q: What is the difference between flap discs and sanding discs?

A: The main difference between flap discs and sanding discs is their ideal application. Flap discs are known for their versatility because they offer a blend of grinding and finishing capabilities in one tool. Sanding discs, on the other hand, can have a more aggressive cut, making them a go-to for rapid material removal.

Q: What is the best material for flap discs?

A: If you are looking for maximum performance in a flap disc, Ceramic is the best option. The ceramic grains micro-fracture as they grind, constantly exposing sharp edges and maintaining a high cut rate for the life of the disc.

We're well-known as one of the leading flap disc manufacturers and suppliers in China. If you're going to buy high quality flap disc made in China, welcome to get more information from our factory. 4 1 2 Grinding Discs, Cutting Disc, Grinding Disc for Metal

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